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 | The Shipbuilding market in 2004 (2) | 
  
 
 
  
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 Analysis by country 
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 Asia 
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 South-Korea 
  2004 was a new record year for Korea, which once 
 again confirmed its role as world leader. The Korean 
 orderbook went from 49 to 62 million gt between the end 
 of 2003 and year-end 2004. By contrast the Korean 
 orderbook stood at only 27 million gt at the end of 
 2002.  
 All the yards are full until the first or second 
 quarter of 2008, with only very limited exceptions. 
 Within some yards, certain berths are committed up 
 until the end of 2008.  
 Korean shipbuilding remains very concentrated. The 
 Korean portfolio, which represents slightly over 1,100 
 ships, is split up between 15 shipyards.  
 The orderbook of the three largest Korean builders 
 Hyundai Heavy Industries (HHI), Daewoo Shipbuilding and 
 Machinery Engineering (DSME) and Samsung Heavy 
 Industries (SHI), are largely focused on the very large 
 containerships, LNG carriers and tankers (VLCCs, 
 Suezmax, Aframax). Hanjin exclusively builds very large 
 containerships.  
 Hyundai Mipo Dockyard and STX, who have previously 
 concentrated on product tankers, have now considerable 
 orders of containerships, of 2,800 teu for the former 
 and from 2,700 to 3,500 teu for the latter. Shin-A 
 remains concentrated on building Medium Range 
 product-chemical carriers.  
 The smaller Korean shipyards have been ambitious and 
 have succeeded in making a remarkable presence on the 
 international scene. INP has attracted the very top 
 names in the shipping industry and by year-end 2004 
 could count 20 ships on order. Others like 21st 
 Century, Samho, Nokbong, Kwangyang have succeeded in 
 selling extensive
 series of product tankers of 5,500 dwt, 12,800 
 dwt, and 13,000 dwt to different owners. Daesun 
 continues to be active in the construction of 
 containerships of 900 to 1,100 teu.  
   
 How have the Korean shipyards been able to increase 
 their portfolio from 49 million to 62 million gt 
 without creating a single new berth?  
 Above all, by spreading out over time their 
 orderbook, and by constantly improving their 
 productivity, but also by opening new docks.  
 HHI has used its dry-land building facility, usually 
 dedicated to offshore units, to build a series of 16 
 Aframaxes. STX has recovered its old construction site 
 in Busan (ex Daedong), now renamed STX-Busan, to build 
 a series of 12 product tankers of 10,000 dwt for 
 Clipper. DSME and SHI have invested heavily in floating 
 docks. Recourse to sub-contracting, especially for 
 steel blocks, has grown. SHI, which possesses a steel 
 blocks factory at Ningbo in China, intends to increase 
 its production from 60,000 to 200,000 tons as of 2005 
 (corresponding to the equivalent of 5 VLCCs or 8 LNG 
 carriers). Hyundai Corporation has decided to invest in 
 a Chinese shipyard, Lingshan, near to Qingdao.  
 The Sun Dong shipyard, which specialises in the 
 building of blocks, has decided to launch itself into 
 newbuildings and has signed contracts for a series of 
 Panamax bulkers which should become effective upon 
 receipt of bank refund guarantees.  
 Some Korean shipyards (DSME, STX) also have plans to 
 expand in China which remain to be materialised. Others 
 like HHI and HMD could give priority to new 
 developments in North Korea when the moment comes.  
 South-Korean shipyards are worried about having 
 filled their orderbooks too early and at too low 
 prices. By the end of 2004, it was obvious that several 
 Korean shipyards were facing difficulties in spite of 
 higher sale prices.  | 
  
 
 
  Japan
 2004 was also a new record year for Japan, 
 which confirmed its second place among world 
 leading shipbuilding nations.  
 Japanese builders' orderbooks went from 43 up 
 to 54 million gt between end 2003 and year-end 
 2004. It was 24 million gt at year-end 2002.  
 All the yards are generally full until 2008, 
 but certain are committed up to 2009. Contracts 
 for such late delivery dates might not be signed 
 before another year or two, but berths are already 
 booked.  
   
 Even more than elsewhere, Japanese shipyards 
 give priority to their dynamic domestic owners and 
 it has become more and more difficult for a 
 foreign owner to place an order with them. It 
 seems that Japanese owners are also less demanding 
 and even more accommodating than their foreign 
 counterparts, this has had a visible impact on 
 the number of hours spent on each ship and on the 
 final net result of each building contract.  
 Japanese shipbuilding industry is less 
 concentrated than in South Korea. The Japanese 
 portfolio, which has practically an identical 
 number with more than 1,100 ships, is spread out 
 between fifty construction sites.  
 How have Japanese shipyards been able to 
 increase their portfolio from 43 million to 54 
 million gt?  
 Above all, this has been achieved through 
 extending their orderbook over a longer period of 
 time, up until 2009 for some yards. Additionally, 
 it has been achieved by a constant improvement of 
 their productivity. For instance, at the beginning 
 of February 2004, Mitsubishi announced that they 
 were planning to reduce the construction time of a 
 VLCC between keel-laying and delivery from 7 to 
 5.5 months.  
 New production capacity has also been created. 
 Imabari opened a new site specialising in the 
 construction of bulkers. Naikai Zosen has absorbed 
 its affiliate Nichizo IMC to improve 
 productivity. Murakami Hide has expanded one dock. Other yards, such as Namura and 
 Kyokuyo, have decided to invest in new workshops 
 and lifting equipment to increase the size of the 
 berths and the number of ships they can handle.
  
 Proximity with China, where Japanese owners 
 like NYK and K Line have already placed orders, 
 could represent a danger for Japanese builders. 
 But it has also been an opportunity as they can 
 increase their purchases of equipment and 
 sub-contracting there. Tsuneishi has created a 
 production site for steel blocks in the province 
 of Zhejiang. The success of NACKS shipyard, opened 
 in 1998 in Nantong (China) -a joint venture 
 between the Japanese builder Kawasaki Heavy 
 Industries and the Chinese owner Cosco- is another 
 example of co-operation and possible development.
  
   
 One has to admire the perseverance and dynamism 
 of Japanese shipyards. They reflect the ambition 
 of Japan, a developed country with a well-paid 
 workforce, not only to maintain but also to 
 develop shipbuilding in a highly industrialised 
 country. Japan demonstrates that it is possible to 
 build ships at market prices with a more expensive 
 workforce than in Korea and China, thanks to a 
 remarkably high level of organisation and highly 
 automated production process. 
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  Huntestern 
 37,179 dwt, built in 2004 by Jinling, owned by
 Rigel Schiffahrts
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 China
  2004 was also once again a record year for China, 
 which confirms its third place in the world ranking.
  
 The orderbook of Chinese builders went from 17 to 
 26 million gt between year-end 2003 and year-end 2004. 
 In 2002, by comparison, the Chinese orderbook stood at 
 9 million gt. It is a remarkable performance when we 
 remember that the orderbook of Japanese builders was 24 
 million gt at the end of 2002.  
   
 Contrary to their Japanese and Korean counterparts, 
 Chinese yards still have some berths available 
 in 2008.  
 The strength of the Chinese orderbook is not only 
 explained by having been spread out over 3 years but, 
 above all, by the expansion of existing facilities and 
 the creation of new shipyards. There are about two 
 hundred shipyards with merchant ship building capability in 
 China and about fifty competing on the international 
 market.  
 Signing of new building contracts in China generally 
 takes a longer time than in Korea and Japan. Whilst 
 this was a handicap to Chinese yards in the middle of 
 the Asian crisis in 1998, when prices were falling, it 
 was rather to their advantage in 2004 with a rising 
 market. They have been able to adjust their prices 
 closer to the market. One should also be aware of the 
 arrival of a new generation of management in the 
 shipyards, more internationally minded and much better 
 informed, thanks largely to the internet, who carry out 
 a close monitoring of the markets.  
 Nonetheless, this rapid development is not without 
 some hitches, and even some frustration with clients of 
 certain provincial shipyards. Letters of intent have in 
 some cases not been transformed into firm contracts at 
 agreed prices, signed contracts have not been 
 formalised, options have not been confirmed or at least 
 not on agreed terms, etc. Some yards have encountered 
 real problems in obtaining financial support from their 
 bankers who criticise them for having signed at too low 
 levels which are insufficient to cover their costs. 
 Some even had to renegotiate contracts with their 
 clients, facing rising costs and weak financial 
 situations.  
   
 Chinese shipyards work in a constantly changing 
 environment and have to juggle with a number of 
 difficulties. They have been affected by energy 
 shortages and steel or main equipment 
 supplies, like engines, which they had to buy abroad at 
 higher prices.  
 Chinese shipyards should pursue their efforts to 
 produce quality ships. In the current market, they have 
 been able to benefit from the rise in prices and, above 
 all, to obtain terms and conditions on par with their 
 Korean and Japanese competitors. The expectations of 
 owners on the quality front are high, and it is 
 important not to deceive them as the reputation of 
 Chinese yards is at stake. Quality is the best way 
 to reduce costs. To deliver a good vessel, in order to 
 avoid expensive surveys, repairs, waste of materials or 
 even problems that can compromise ship's operations 
 once in service, is the best way to save money.  
 Expansion projects and creation of new shipyards are 
 continuing, but some ambitions have been contained. The 
 central government has put a hold on credit access and 
 some projects have not obtained the necessary 
 government authorisations. The ambitious project of 
 Nantong Rongshen seems to be one such casualty.  
 Restructuring is taking place. Shanghai Shipyard has 
 left the centre of Shanghai for the island of Chong 
 Ming. Chengxi and Shanghai Shipyard are now part of the 
 same group. Jiangdu shipyard has been taken over by the 
 private group Sinopacific, which now controls three 
 yards: Zhejiang, Dayang, and Dadong. Dalian (old) and 
 Dalian New have restructured their management.  
 As with the Japanese yards, Chinese shipyards have 
 also given priority to domestic owners who have 
 enormous needs.  
 Hudong Zhonghua has signed up this year for two LNG 
 carriers of 147,000 cbm for delivery in 2006 and 2007 
 in the context of the Guangdong project. Negotiations 
 are in process for two supplementary ships intended to the Fujian project. Chantiers de 
 l'Atlantique (France) are undertaking the technology 
 transfer.  
 The yuan vs dollar fixed parity offers an undeniable 
 competitive advantage to Chinese builders, even if they 
 have to purchase a large share of equipment in Europe, 
 Korea, or in Japan. There were talks between governments 
 this year about adjusting this parity, and even to 
 float the Chinese currency. The Chinese yards have even 
 sometimes used this possibility as a sales pitch.  
 Chinese shipyards are in an enviable position, since 
 most investments are the result, directly or 
 indirectly, of the government. Shipyards in other 
 countries, particularly in Europe, would be delighted 
 to be able to benefit from such a support to modernise 
 their production base, without bearing the costs.  
 China is investing in some gigantic shipbuilding 
 sites, capable of competing in the future with the 
 biggest Japanese or Korean facilities. There are 
 currently 8 docks for building a VLCC in China, 
 compared to 14 in Korea and 14 in Japan. By 2008 / 
 2009, China might have no less than 22 VLCC docks. One 
 can however fear that this expansion plan will come to 
 overturn the existing equilibrium and destabilise the 
 industry in the coming years. In a short while, Chinese 
 shipyards will be in direct competition with Japanese 
 and Korean shipbuilders for the same types of ships 
 (VLCC, LNG, very large containerships). 
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  Messidor 
 55,300 dwt, built in 2004 by NACKS, owned by
 Setaf-Saget (Groupe Bourbon)
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 Taiwan
  The orderbook of Taiwanese builders went from 1.9 to 
 3.2 million gt between year-end 2003 and year-end 2004. 
 Taiwan thus occupies the 5th place in the world 
 ranking.  
 The state shipyard CSBC gave priority to domestic 
 owners such as Yang Ming, Wan Hai and China Steel 
 Corporation. Their orderbook extends until end 2008 and 
 comprises essentially containerships: with a capacity 
 of 1,800 teu in Keelung and of 4,250, 5,250 and 6,000 
 teu in Kaohsiung, as well as a few Capesize bulk 
 carriers of 200,000 tons.  
 Other countries in the Indo-Asian zone  
 The search for newbuilding sites has pushed owners 
 to less traditional destinations.  
 Ha Long and Nam Trieu shipyards of the Vinashin 
 group in Vietnam signed up with Craig from the UK, for 
 an important series of Handymax dry bulk carriers of 
 53,000 dwt. Danish owner Clipper placed an order for 
 several Handysize bulk carriers of 30,000 dwt with 
 Cochin shipyard in India.  
 Iranian shipyards have signed some noteworthy orders 
 with domestic accounts and are now looking for some 
 international clients. Dubai Drydocks has booked its 
 first order for bunkers vessels of 
 6,500 dwt. Others should follow. 
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 Europe 
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 The search for construction sites with early delivery 
 dates 
 has also brought owners towards European shipyards.
    
 The European shipyards have benefited from the 
 overflow of a saturated Asia. They have been able to 
 offer earlier deliveries: 2006 as against 2007 or 2008, 
 for which owners have been prepared to pay a premium. 
 The mainstream of business for Asian shipyards being 
 standard ships, the recovery of demand for specialised 
 tonnage has certainly helped the European yards to regain 
 some ground.  
 It is worth stressing that the West European 
 orderbook has progressed this year for the first time 
 for ages. They have moves up from 5.9 to 8.4 million gt 
 between end 2003 and end 2004.  
 It is of course a pleasure to see this recovery of 
 business. But the basic handicaps of West European 
 shipyards in comparison with their Asian competitors 
 still remain: dispersed production, poor investment, 
 ageing installations and workforce, unfavourable tax 
 regimes, high social security costs, too much 
 bureaucracy and too few effective working hours.  
   
 The drop of the dollar against the euro and the 
 impending termination of subsidies of up to 6 % on 
 March 31st 2005 will not help the European shipyards' 
 task.  
 It is a pity to see that there is not a more 
 efficient European industrial policy. Too much public 
 money is spent to reduce workforce, to put employees on 
 early retirement or to close yards. It should be 
 possible to conceive of a more proactive and wilful 
 policy aimed at using the inherent social funds to help 
 the industry to adapt, develop, and prepare for the 
 future rather than liquidate the past. Japan has 
 demonstrated that this option was not totally illusory.
  
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  Breuil 
 600 dwt, self-propelled barge, delivered in 2004
 by De Hoop, operated by Socatra, dedicated to the
 carriage of blocks of the A380 airplane on the
 Gironde estuary
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 France
  The orderbook of French shipbuilders has gone from 
 380,000 gt at year-end 2003 to 450,000 gt year-end 
 2004.  
 Gaz de France decided to entrust the building of 
 another LNG carrier of 153,000 cbm to Chantiers de 
 l'Atlantique, which took their total backlog of such 
 ships to three. As with the two preceding ships, signed 
 in 2002 and 2003, this one will be equipped with a 
 diesel-gas-electric propulsion, the power being 
 provided by gas engines. It is also the method of 
 propulsion that AP Moller has adopted this year with 
 its orders at the Korean shipyard Samsung.  
 Chantiers de l'Atlantique have taken advantage of 
 the revival in the cruise market and signed up two new 
 ships of 90,000 gt and 3,000 passengers with 
 Mediterranean Shipping Cruises who, on their side, have 
 taken delivery of the 'MSC Opera', a passenger liner of 
 59,058 gt, with 795 cabins.  
 But Chantiers de l'Atlantique, faced with a 
 declining demand for cruiseships compared to the glory 
 years of the late 1990s, need to adjust their building 
 capacity, which should be reduced from 5.5 to 2.5 
 equivalent cruiseships. This reduction in capacity 
 should be accompanied by a reduction in the workforce, 
 a drive for further economies of scale with a more 
 important reliance being placed on sub-contracting and 
 Asian supplies.  
 The Piriou shipyards delivered two fishing vessels, 
 a tug boat and a PSV. They are building 5 trawlers, 3 
 tuna purse seiners - one of which is 83 m in length - and 
 2 fast intervention aluminium crewboats.  
 In 2004, Constructions M'chaniques de Normandie 
 (CMN) have delivered a patrol boat to the French 
 Maritime Administration and have under construction a 
 corvette for the Emirates Navy within a programme of 
 six boats for the same client, and two motor yachts of 
 respectively 58 and 42.6 m in length.  
  
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  Fast ferry 
 Artist impression of a 450 seats fast catamaran
 ordered by Conseil G'n'ral de la Vend'e at the
 Norwegian shipyard Fjellstrand for a service
 between Fromentine and Ile d'Yeu
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  Germany 
 There are some twenty shipyards in Germany of which 
 about fifteen build almost exclusively containerships 
 between 800 and 4,000 teu. Meyer Werft, reputed for its 
 cruiseships, has even filled up its orderbook with a 
 series of four containerships of 1,500 teu. Amongst the 
 major shipyards, only Flensburger and Lindenau are 
 specialising in other types of ships such as Ro-ros and 
 Ro-paxes on one hand, product tankers on the other.  
 German builders have naturally benefited from the 
 enormous demand in the containership sector and, above 
 all, from the sustained interest for feeders, a size 
 which the three large South-Korean yards have 
 abandoned. They have also been able to offer prompt 
 delivery dates which are particularly sought after by 
 German investors (KG) whose proximity helps business 
 relationships.  
 The orderbook of German shipbuilders has gone from 
 2.3 to 3.1 million gt between year-end 2003 and 
 year-end 2004. Germany occupies the 2nd position in 
 Europe behind Poland and is ranked 6th in the world.
  
  
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  Wisby Verity 
 7,600 dwt, delivered in July 2004 by Ferus Smit,
 owned by Wisby Tankers of Sweden and on long-term
 charter to Preem Petroleum.
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  Italy 
 There are some fifteen shipyards or building sites 
 in Italy. Cruiseships, Ferries, Ro-ros and Car-carriers 
 form the core of Italian production (Fincantieri, 
 Visentini). But there are also some very good 
 specialist shipyards such as De Poli or Di Pesaro for 
 chemical carriers, gas carriers and small bunker 
 tankers.  
 Italian shipyards have been particularly successful 
 in obtaining over half of the new orders for Ro-ros, 
 Ro-paxes and Ferries. Fincantieri, for its part, 
 succeeded in capturing 6 out of the 13 cruiseships 
 ordered in 2004 and has confirmed its place as the 
 European leader in the cruise sector.  
 The orderbook of Italian shipbuilders has gone from 
 1.25 to 1.8 million gt between year-end 2003 and 
 year-end 2004. Italy holds the 4th position in Europe and 
 the 8th position in the world shipbuilding ranking.  
 Spain 
 There are still some twenty shipyards or sites in 
 Spain, but the question that has to be asked is for how 
 much longer?  
 Spanish shipbuilding is in a crisis and is going 
 through a drastic change, somewhat in the same mould as 
 in other European countries during the 1980s and 1990s.
  
 European authorities have told Spanish authorities 
 to put an end to certain practices which they consider 
 to be contrary to EU regulations. In particular, they 
 have asked Izar to reimburse subsidies received in 1999 
 and 2000. Under these circumstances, Izar, who did not 
 have any new order in 2003, has not been authorised to 
 take on any new business in 2004. The separation 
 between military and commercial sites should be done 
 and be followed with the privatisation of the latter.
  
 The Spanish shipyards' situation remains fragile on 
 the overall. It is a shame that Spain has not been able 
 to benefit from the revival in the newbuilding market. 
 However, this allow them to propose very prompt 
 delivery dates and would put them in a position to take 
 advantage from the healthy sales prices in 2005.  
 The Spanish shipbuilding orderbook has gone from 
 500,000 to 135,000 gt between end 2003 and end 2004. It 
 is one of the few countries in the world with a 
 shipbuilding tradition that has seen its portfolio 
 decline this year. 
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 Finland
  There are three construction sites in Finland, 
 which however work under the single banner of the 
 Aker Yards group. In September, the Aker group 
 announced the merger between Kvaerner Masa and 
 Aker Finnyards, under the combined name of Aker 
 Finnyards Inc. This new entity will employ 4,500 
 people of which 1,000 on the Rauma site, 2,000 in 
 Turku and 1,250 in Helsinki.  
 Cruiseships, Ferries, and Ro-ros are the 
 mainstay of the Finnish production. The recovery 
 in these sectors has helped them and their 
 orderbook has moved from 400,000 to 550,000 gt 
 between year-end 2003 and year-end 2004.  
 The Turku site (ex Kvaerner-Masa) picked up in 
 2004 the order for a second 'Ultra Voyager-type' 
 cruiseship, 160,000 gt and 3,600 passengers, for 
 RCCL. The Helsinki shipyard (ex Aker-Finnyards) 
 was awarded the order for an ice-breaking 
 containership for Russian account and has signed a 
 letter of intent to build a cruiseship for NCL. 
 Finally the Rauma site obtained the order for 
 three carriers specialised in the transport of 
 forest products and a 2,800 passenger ferry.  
 Finnish shipyards have an uncontested know-how 
 in building ships for navigating in polar 
 latitudes, and should therefore benefit from the 
 growth in this traffic with the Russians.  
 Denmark 
 The last major Danish shipyard Odense Lindo 
 keeps on building series of over-Panamax 
 containerships for the account of its main 
 shareholder, the AP Moller group, which has become 
 the only client of this yard. In the current 
 context, to be the owner of a shipyard when you are 
 also ship owner is a clear advantage.  
 Netherlands 
 There are still some fifteen Dutch shipyards, 
 whose production is mainly concentrated on 
 building general cargo ships, multi-purposes, 
 small containerships, small product tankers and 
 offshore supply vessels.  
 The Dutch shipyards' orderbook has gone from 
 280,000 to 490,000 gt between year-end 2003 and 
 year-end 2004.  
 After a difficult year 2003, which saw the 
 closure of a number of sites, Dutch shipyard 
 workers held massive protest meetings at the 
 beginning of 2004 to attract the attention of the 
 authorities. The government, in turn, conceded a 
 form of temporary defence mechanism, while they 
 also benefited from the market upturn.  
 The Dutch shipyards operate largely by 
 sub-contracting hulls to Romania, Ukraine, Poland 
 and Turkey, without which they could not be 
 competitive today with small yards in China, 
 Korea, Turkey, Romania, or Poland. Some shipyards 
 even succeed in having a full orderbook without 
 doing any construction in their own sites in the 
 Netherlands, this of course, creating other 
 problems.  
 Norway 
 Norway has some fifteen shipyards. Their 
 production is largely concentrated on offshore 
 units such as PSV or AHTS. There was also 
 the rare order at the end of the year for an 
 orange juice carrier of 40,000 dwt at Kleven Werft.
  
 Norwegian shipyards also sub-contract a lot of 
 hulls in Eastern Europe and have succeeded in 2004 
 to renew fruitful relationships with some Russian 
 shipyards. Thus, Fosen has become associated with 
 Baltiyskiy Zavod for building Ro-ros for the 
 account of Stena, while Kleven Maritime has joined 
 up with Sevmash for a series of coated chemical 
 carriers for the account of Odfjell.  
 Portugal 
 The last large Portuguese shipyard, Viana do 
 Castelo, is currently building a product tanker of 
 19,000 dwt for the account of the French owner 
 Fouquet-Sacop and another of 14,000 dwt for the 
 Finnish owner Fortum, as well as two coastal 
 passenger vessels for a domestic account. They 
 also have an agreement to build a significant 
 series of vessels for the Portuguese Navy.  
 Poland 
 Poland has four main shipyards whose production 
 is largely geared to build containerships, 
 open-hatch bulk carriers, car-carriers and Ro-ros.
  
 The orderbook of Polish yards has gone from 2.5 
 to 3.3 million gt between year-end 2003 and 
 year-end 2004. Poland keeps its 1st place within 
 Europe and the 4th place in the world ranking.
  
 Poland, now part of the European Union, has to 
 progressively abide by its regulations. In 
 particular, the shipyards in Gdynia and Gdansk, 
 which have benefited from state funding, will see 
 their capacity being limited to 390,000 cgt over 
 the next ten years.  
 Polish yards, which have experienced serious 
 financial difficulties, have given priority to 
 their traditional clients and to build series of 
 existing, proven designs thus reducing their 
 risks.  
 Croatia 
 There are five shipyards in Croatia whose 
 orderbook has gone from 1.5 to 2.7 million gt 
 between year-end 2003 and year-end 2004. Croatia 
 occupies the 3rd place in Europe and the 7th place 
 in the world.  
 Croatian yards have largely benefited from the 
 demand of product tankers and of car-carriers. The 
 orderbook of Treci-Maj and Uljanik are full until 
 mid-2008, Trogir and Split are full until early 
 2009.  
 Turkey 
 Apart from a few sites, Turkish shipbuilders 
 are mainly located in the bay of Tuzla, located 
 some thirty kilometres from the heart of Istanbul, 
 in Anatolia. There are about 35 shipyards next to 
 each other in a semi-circle with a radius of about 
 1,000 m. Currently it is brimming with activity.
  
 Most of the ships under construction are less 
 than 10,000 dwt. Between 2003 and 2004, the five 
 biggest builders in the bay took on orders for 
 ships between 15,000 and 20,000 dwt. One of them, 
 Celik Tekne, is even building a sophisticated 
 product-chemical tanker of 25,000 dwt for delivery 
 in 2005.  
 These shipyards display a remarkable dynamism 
 and special ingenuity. They seek to increase their 
 building capacity by constructing new berths, new 
 lifting procedures, new workshops and study 
 numerous expansion projects.  
 Current production is mainly concentrated on 
 product tankers and chemical carriers (including 
 some stainless steel units), but there are also 
 cement carriers and containerships in the 
 orderbook. A number of hulls bought in Romania or 
 in Bulgaria have been towed there in order to be 
 fitted out and finished.  
 Most of the Turkish shipyards' clients are West 
 European owners, but also West European shipyards 
 who sub-contract hulls. Some Turkish owners have 
 contributed in the form of orders for which they 
 basically act as shipbuilders: they build their 
 own ships using the yards' facilities but 
 supplying the design, steel and equipment.  
 The orderbook of Turkish yards has gone from 
 250,000 to 365,000 gt between end-2003 and 
 end-2004  
 Romania 
 Romania has six shipyards. The revival of 
 Romanian shipbuilding which was already firmly in 
 place has been consolidated by the strong demand 
 throughout the year 2004, both for complete 
 vessels as well as sub-contracted hulls from West 
 European shipyards.  
 The orderbook of Romania yards has gone from 
 230,000 to 550,000 gt between year-end 2003 and 
 year-end 2004.  
 Romanian production is diversified and consists 
 of offshore units (PSV), product tankers, Panamax 
 tankers, and containerships. German owner Gebab 
 has ordered six containerships of 4,800 teu at 
 Daewoo Mangalia.  
 This excellent performance is largely due to 
 the strategic investments made by three foreign 
 groups: Aker, Daewoo, and Damen. These Norwegian, 
 Korean, and Dutch companies have supplied their 
 own know-how and the benefit of their reputation 
 to the respective shipyards: Aker Tulcea, Aker 
 Braila, Daewoo Mangalia and Damen Galatz. 
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 Russia
  There are ten shipyards in Russia, whose 
 orderbook has doubled from 350,000 to 615,000 gt 
 between year-end 2003 and year-end 2004.  
 They have been able to benefit from 
 considerable domestic orders. Baltiyskiy Zavod has 
 thus been given the order for a tanker of 75,000 
 dwt for Rosneft. The foreseeable increase in oil 
 exports from this country and the need for 
 ice-class ships capable of navigating in polar 
 latitudes should probably help feed Russian 
 shipyards with new orders.  
 Russian shipbuilding has also been able to take 
 advantage of the world demand and the programmes 
 of cost-cutting by European yards in the form of 
 sub-contracting. Baltiyskiy Zavod is going to 
 build in co-operation with Fosen shipyard two 
 Ro-paxes for the account of the owner Stena. 
 Sevmash in conjunction with Kleven Maritime will 
 build a series of eight chemical carriers of 
 40,000 dwt for the account of Odfjell.  
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 United States 
  The American shipbuilding industry is concentrated 
 on its national market. Despite a strong 
 rise in construction costs and a search for new 
 capacities, American shipyards remain too expensive and 
 have not been able to take advantage of the current 
 situation. As an example, Kvaerner Philadelphia (Aker 
 Yards) have only sold four containerships of 2,600 teu 
 since 2002, at a unit price of roughly $ 70 million, 
 namely more than double the price inked with Asian 
 yards.  
 Avondale and National Steel (NASSCO) are the two 
 large commercial American shipyards where tankers of 
 140,000 and 185,000 dwt are under construction. They 
 belong to American shipping defence companies, 
 respectively Grumman and General Dynamics, but have not 
 registered any new merchant ship order this year.  
 New orders for merchant ships are scarce, except for 
 the offshore industry. Besides, a part of the homeland 
 security budget is dedicated to the building of a 
 number of ships for the account of the U.S. Coast 
 Guard, which should keep the civil shipyards busy for 
 several years.  
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 Prospects 
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 2004 has been an exceptional year on many aspects. An 
 unequalled growth, unprecedented freight rates, 
 unsurpassed second-hand ships' values, a record world 
 orderbook and raw materials (oil, coal, steel) at 
 historical highs.
  Will the orders intake remain as high as over 
 the past two years? Will the price of ships continue to 
 climb? Are the markets able to absorb the capacity of 
 such an orderbook?  
 Numerous factors suggest a continuation of this 
 trend due to the enormous requirements of China, to 
 which can be added those of India and other emerging 
 countries. Some believe that the strength of the 
 freight market could last through 2005 or even beyond 
 into 2006. Others claim that the 
 engine of the Chinese economy will keep on running at 
 full speed until the Olympics Games of 2008, or even 
 the Universal Exhibition in Shanghai of 2010. Finally, 
 the most optimistic seems to detect economic miracle 
 signs in China of an identical cycle to that of the 
 post World War II in the Western world.  
 Volumes 
 Whereas more than 110 million dwt of ships were 
 ordered in 2003 and builders' portfolios were already 
 spread out for over three years, the continuation of 
 this trend in 2004 was surprising.  
 With an economic development and a world trade 
 superseding the most optimistic forecasts, and as a 
 corollary an unprecedented rise of freight rates and 
 the improvement of owners' financial standing, these 
 are the underlining explanations for the volumes 
 ordered.  
 First, shipyards became euphoric with their 
 commercial success, but they progressively realised 
 that the increases in newbuilding prices obtained in 
 2003 were hardly sufficient to cover the rise in their own costs. They discovered, with 
 dismay, that they had taken enormous risks and that in 
 fulfilling existing contracts they could jeopardise 
 their financial results.  
 Builders could well exercise additional caution in 
 2005 by not agreeing to take on any new orders except 
 at substantially higher prices, especially as they have 
 time on their side. This could cause owners to slow 
 down as well, as they have taken on commitments over 
 the next three years themselves (165 million gt on 
 order).  
 Prices 
 Shipbuilding prices in 2004 reached new levels, 
 equalling and in some cases surpassing the records 
 obtained at the beginning of the 1990s (in actual 
 values). Owners can reasonably ask themselves, in such 
 heady time, if they might not soon encounter a decline.
  
 However, one should keep in mind that $ 100 million 
 in 2005 is worth considerably less than the same $ 100 
 million in 1991 (in current values) and meanwhile the 
 price of steel has risen.  
 The analysis of the cycle that shipbuilding 
 experienced in the 1980s is instructive. In 1985, a 
 VLCC of 250,000 dwt would have been contracted for 
 around $ 35 million at the Asian shipyards. The upward 
 cycle then followed a six year trajectory, into the 
 beginning of the 1990s, to the point where the same 
 single-hulled VLCC would have cost around $ 90 million. 
 At the same time, the price of a 300,000 dwt 
 double-hull VLCC reached the $ 110 million region.  
 If we expect the current upward cycle to las as long 
 as the previous one, there is no doubt that newbuilding 
 prices still have some margin to go up. Much will 
 depend on the further development and stability of the 
 dollar exchange rate, which remains a serious issue. We 
 can also draw some comfort in the extrapolation of most 
 economists, whose sentiments are that the dollar is not 
 about to appreciate substantially against the 
 currencies of the main shipbuilders.  
 Of course we would like to be able to predict 
 newbuilding prices evolution and we would like to know 
 if an eventual drop could send us again towards the 
 very low levels seen in mid 2002.  
 Given the size of shipyards' orderbooks, the 
 pressure placed on an already strained raw materials 
 markets and world growth forecasts, it seems probable 
 that newbuilding prices will continue to climb during 
 2005 and 2006 as long as steel prices do not drop.  
 There is nevertheless reasons to be careful about 
 the enormous building capacity that China will put on 
 the market as from 2008 / 2009. This, coupled with the 
 steady productivity improvement achieved by the 
 Chinese shipbuilding industry, may start to break this 
 delicate balance. The outcome will then depend to a 
 large degree on the capacity of resistance offered by 
 the Japanese and South-Korean shipbuilders.  
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Shipping and Shipbuilding Markets in 2004
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